This guy has inspired me to try and start making my own Lithium-Ion Battery packs
[url=http://www.youtube.com/watch?v=Rjr2LKmhdVw]Here is the video I first watched to get inerested in it :)[/url]
I might invest in a used terminal welder, just becuase soldering cells scares the shit out of me.. ='(
Also a big plus, I get an unlimited amount of cells to play with due to failed battery packs at work; we throw them out, and normally when they fail, only 1-2 cells out of the pack(out of 8) are actually bad.
The only down is that if you overheat it, which wont happen due to its thermal capacity (Only if you use an 100W iron or something), it can explode.
Used cells have decreased capacity.
Other than that, I don't see why you shouldn't make an battery powered bicycle
Stojkens: OK thanks. it makes sense, I know by using the batteries a lot, they get REALLY hot if you are cutting/drilling through metal.. Is there any particular type of solder iron you'd recommend for the best results?
TJB: That's a fucking good idea!
Use solder that has flux inside of it so it attaches to the metal easily, also use clean solder (don't buy dirty crap from 3rd person sellers) it is not expensive and you don't need more than 100g , 2mm diameter (darn TWHL not supporting unicode for diameter symbol >:( ).
Make sure there are no short circuits with the frame of the bicycle.
Striker: Nice, we can trade our failure stories back and forth
Stu: I bet! I'm definitely gonna wait for them to improve more before I ever buy one.. They are awesome though; I find resin printers are particularly fascinating ;P